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Change Flow Thinking

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Every improvement project—whether a production line upgrade or an enterprise-wide digital rollout—faces two constant threats: hidden risks and unexpected costs. Change Flow Thinking (CFT) offers a clear, visual way to reveal those threats before they derail your plans. By mapping every decision, resource, and risk on a single tree-flow diagram, teams gain the confidence to push bold ideas forward without gambling on the outcome.

What You’ll Achieve with Change Flow Thinking

  • Complete visibility from idea to implementation – see each action, dependency, and approval in a glance.
  • Quantified risk and cost at every step – prioritize tasks that deliver the most value for the least effort.
  • A shared language for decision-making – align executives, managers, and engineers around the same data-driven picture.
  • Repeatable change flow – turn one-off successes into a standard operating framework your whole organization can master.

When to Use Change Flow Thinking

CFT shines whenever the path forward feels murky:

  • Launching a new product or feature that touches multiple teams
  • Re-engineering a manufacturing process with tight yield constraints
  • Implementing compliance changes under strict regulatory deadlines
  • Scaling pilot projects into full production while managing limited resources
  • Accelerating continuous-improvement programs that stall after early wins

If the cost of getting it wrong is high, Change Flow Thinking helps you get it right—fast.

Benefits of Change Flow Thinking

  • Lower project risk: Identify and neutralize potential show-stoppers early.
  • Faster approvals: executives see the entire change flow on one page, speeding buy-in.
  • Lean resource allocation: invest effort where it drives the biggest impact.
  • Stronger team alignment: everyone follows the same roadmap, reducing miscommunication.
  • Scalable framework: apply the same structured thinking to projects of any size.

Try Change Flow Thinking FREE in PRIZ Playground

Ready to experience the framework first-hand? Launch a Change Flow Thinking project in the PRIZ Playground—no credit card, no downloads. Build your first diagram, invite teammates, and follow the guided workflow that turns complex ideas into a low-risk reality.

Speed Up Innovation with Change Flow Thinking

Innovation stalls when teams drown in spreadsheets and conflicting assumptions. By visualizing the entire change flow, CFT replaces guesswork with clarity. Companies that embed Change Flow Thinking report:

  • Shorter ideation-to-execution cycles
  • Fewer unplanned engineering iterations
  • Noticeable drops in budget overruns

When your people see exactly why each task matters—and how it impacts the big picture—momentum soars.

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Showcasing Successful Projects

Microelectronics

Wafer cleaning issues at the wet process

Wet cleaning is widely used in microchip manufacturing. Single wafer equipment is working as follows. A wafer rotates, and chemistry is poured from a movable nozzle. Water rinsing is performed at the end of the process. Loading of a new batch of the chemistry resulted in excursion - a strongly increased amount of defects was observed on the wafer after the processing. The project is dedicated to the failure analysis and creation of innovative solutions.

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Dr. Anatoly Agulyansky
Microelectronics

SiO2 thin film creation in Diffusion furnace - Process Functional Modeling

The process is related to microelectronics - microchip manufacturing.The purpose of the process is to create a SiO2 layer on the surface of a Si wafer. Equipment: Vertical furnace to heat the wafers in the Q2 atmosphere and perform oxidation on the wafer surface. Process: The oxidation occurs on the front side and on the back side of the wafer Requirements: Create a SiO2 thin layer with a certain thickness and low sigma - low standard deviation of the thickness between the wafers and within the waferFailure: Wafers from the lower zone have higher thickness and significantly higher within wafer sigma (standard deviation of the thickness within the wafer)

Mechanics

Functional Modeling of a Vacuum Cleaner: A Pathway to Innovation

This project showcases how functional modeling can drive innovation by analyzing and simulating various versions of a vacuum cleaner. By studying the functional model, you will experience firsthand how the Functional Modeling creative thinking tool helps identify opportunities for improvement and generate innovative ideas for the next generation of products.Through this example, you’ll learn how to dissect the functionality of a vacuum cleaner, revealing ways to enhance its performance, efficiency, and user experience—ultimately paving the way for future innovations.

user avatar
Dr. Anatoly Agulyansky
Microelectronics

Time-depending yield degradation at microchip manufacturing

The project was dedicated to production yield improvement in microchip manufacturing. The bumps are created on the top of a wafer and used for the final test of all dies. Only good dies are taken for the packaging. All dies that fail the test will be scrapped. The process yield depends on the amount of "good" and "bad" dies. It was revealed that in some cases, the time between the end of the process and the final test impacts the yield. The longer the dwelling, the more dies fail the final test. If the dwelling exceeds hundreds of hours, the amount of failed dies becomes dramatically high, which results in the scrapping of the whole wafer. The problem was analyzed and solved.

user avatar
Dr. Anatoly Agulyansky
Management

Abdelrahman Nashed - Strategic Problem Evaluation

In response to the potential outbreak of a third world war and the risk of Egypt becoming isolated from global trade and financial systems, this project aims to develop a self-sustaining, decentralized digital ecosystem. The goal is to ensure economic stability, resource accessibility, and secure communication for citizens, businesses, and the government in times of crisis.This solution will be delivered as an application-based platform that integrates barter trade, digital currency, AI-driven supply chain management, emergency communication, and cybersecurity measures. By leveraging blockchain technology, AI-powered logistics, and decentralized networking, the platform will enable uninterrupted trade, resource distribution, and crisis coordination without reliance on external financial institutions or internet-based infrastructure.

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Abdelrahman Nashed
Microelectronics

Wafer breakage at flash heating

Flash heating of a wafer is widely used in microchip manufacturing. The purpose of the process is to prevent the diffusion of ions and atoms. During the flash process, a wafer breakage occurs. The project's purpose is to learn and understand the mechanism of the wafer breakage and propose the solutions to prevent the wafer breakage

user avatar
Dr. Anatoly Agulyansky
Prioritization

Urgency - Importance Matrix Example: Prioritize tasks after returning from vacation (at work and at home)

An example of how to make task prioritization with Urgency - Important Matrix (UMI) using the PRIZ Innovation Platform

user avatar
Dr. Anatoly Agulyansky
Mechanics

Vacuum cleaner problem

The vacuum cleaner problem is an excellent example showing how to manage and resolve excursion - unexpected deviation from normal operation. Read, learn and use the platform for resolving of your excursions.

user avatar
Dr. Anatoly Agulyansky