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PRIZ riddle #02 Hard About 5 minutes

The factory bottleneck

A line is slow, every station looks busy, and adding people does not help. Where is the constraint?

The challenge

A factory line is missing its target. Every station looks busy.

Your task

Find the real constraint without adding more people first.

Before you look

What’s your answer?

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Answer revealed

Look for the station that governs the whole line, not the noisiest one.

  1. Map the flow.
  2. Find the constraint.
  3. Protect it before you optimize elsewhere.

Why this works

Improving a non-constraint does not raise throughput.

Improve the system at the constraint.

How did you do?

Your response helps us tune difficulty.

Keep thinking

Ready for another challenge?

Try “Three switches. One trip.” next.

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